TeraTon is the earliest welding robot manufacturer in China. It has developed from a foreign product to one with completely independent intellectual property (it has been used for more than 15 years without any faults after being copied and modified).
Autonomous Controller – Easy-To-Use Controller Full Process Package, Comprehensive And Extensive Robot Models One-Stop Configuration Full Welding Kit
Welding Material | Welding Methods: Fusion Welding, Pressure Welding, Brazing | Workpiece Structure | Protective Gas | Detection Method | Welding Equipment: Automation: Robot, Handcraft, Special Plane.Welding Machine,Welding Gun,Externa l Auxiliary Equipment | Filling Material | Steel Structure | Bevel Shape | Cutting Team Status / Workpiece Surface Status | Production Efficiency Requirements | Connector Type: Docking, Corner Joint, Overlap | Other
Welding Methods
Classification of Arc Welding Methods
Widely Used In Engineering Machinery, Construction Machinery, New Energy, Auto Parts, Education, Railway And Other Industries. This Series Of Models Has Good Welding Effect, Straight And Uniform Welding Edge, Stable Performance, High Precision, Fast Beat, And Won The Recognition Of “Zhejiang Manufacturing Quality”. Qianjiang Robot Is The Designated Brand Of Competition Robot By The Organizing Committee Of Many Welding Competitions
Load: 4kg Arm span: 1410.5mm
Load: 6kg Arm span: 1456mm
Load: 6kg Arm span: 2014mm
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| QJR65 – 1 | QJR4 – 1A | QJR6 – 1400H | QJR6 – 2000H | QJR6 – 1 | QJR6 – 3 | QJR10 – 1 | QJR10 – 2 | QJR10 – 2000 | QJRB20 – 1 | QJR20 – 1600 | QJR50 – 1 | QJR210 – 1 | QJRB15 – 1 | QJRB30 – 1 | QJR130 – 3100M | QJRB180 – 1 | QJRB260 – 3100M | QJRB800 – 1 | QJR6 – 2 | QJRP10 – 1 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 4 | 4 | 4 | 4 | 4 | 4 | 6 | 6 |
| 3/kg | 4kg | 6kg | 6kg | 6kg | 10kg | 10kg | 10kg | 20kg | 20kg | 50kg | 210kg | 15kg | 30kg | 130kg | 180kg | 260kg | 800kg | 6kg | 10kg | |
| ±0.03mm | ±0.05mm | ±0.08mm | ±0.08mm | ±0.03mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.05mm | ±0.07mm | ±0.2mm | ±0.05mm | ±0.05mm | ±0.5mm | ±0.5mm | ±0.5mm | ±0.5mm | ±0.5mm | ±0.5mm | |
| 750mm | 1405mm | 1456mm | 2014mm | 1441mm | 2001mm | 1671mm | 2001mm | 2001mm | 1671mm | 1668mm | 2012mm | 2683mm | 1510mm | 1820mm | 3157mm | 3157mm | 3157mm | 3155mm | 3021mm | 2035mm |
| ±172° | ±188° | ±168° | ±175° | ±168° | ±172° | ±172° | ±172° | ±172° | ±177° | ±180° | ±167° | ±182° | ±168° | ±182° | ±182° | ±182° | ±185° | ±195° | ±95° | |
| +13°,-82° | +150°,-89° | +159°,-95° | +150°,-86° | +166°,-100° | +166°,-100° | +158°,-100° | +147°,-115° | +158°,-100° | +147°,-115° | +135°,-90° | +86°,-51° | +105°,-50° | +105°,-50° | +97°,-50° | +97°,-50° | +97°,-50° | +94°,-48° | +102°,-53° | +102°,-53° | |
| +65°,-190° | +85°,-111° | +95°,-125° | +95°,-125° | +87°,-110° | +83°,-92° | +83°,-92° | +83°,-92° | +83°,-98° | +83°,-92° | +83°,-98° | +82°,-205° | +82°,-168° | +105°,-25° | +105°,-25° | +122°,-22° | +122°,-22° | +122°,-22° | +112°,-17° | +80°,-80° | +87°,-80° |
| ±172° | ±167° | ±183° | ±183° | ±170° | ±170° | ±170° | ±170° | ±167° | ±170° | ±167° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±260° | ±260° | |
| ±120° | +58°,-217° | +129°,-126° | +129°,-126° | ±125° | ±125° | ±125° | ±125° | ±115° | ±125° | ±115° | ±120° | ±121° | — | — | — | — | — | — | ±270° | ±270° |
| ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±360° | ±260° | ±260° | |
| 366°/s | 200°/s | 240°/s | 189°/s | 200°/s | 171°/s | 171°/s | 150°/s | 154°/s | 150°/s | 154°/s | 95°/s | 211°/s | 171°/s | 128°/s | 128°/s | 97°/s | 64°/s | 108°/s | 106°/s | |
| 343°/s | 200°/s | 240°/s | 189°/s | 177°/s | 177°/s | 177°/s | 150°/s | 154°/s | 150°/s | 154°/s | 120°/s | 77°/s | 211°/s | 171°/s | 131°/s | 131°/s | 97°/s | 64°/s | 103°/s | 120°/s |
| 365°/s | 234°/s | 240°/s | 189°/s | 200°/s | 189°/s | 183°/s | 172°/s | 171°/s | 150°/s | 171°/s | 154°/s | 88°/s | 240°/s | 211°/s | 131°/s | 131°/s | 97°/s | 64°/s | 108°/s | 114°/s |
| 377°/s | 349°/s | 378°/s | 360°/s | 429°/s | 429°/s | 429°/s | 429°/s | 401°/s | 280°/s | 355°/s | 249°/s | 119°/s | 572°/s | 355°/s | 297°/s | 297°/s | 297°/s | 114°/s | 360°/s | 360°/s |
| 475°/s | 355°/s | 320°/s | 320°/s | 429°/s | 446°/s | 429°/s | 429°/s | 515°/s | 292°/s | 355°/s | 249°/s | 119°/s | — | — | — | — | — | — | 360°/s | 360°/s |
| 658°/s | 481°/s | 974°/s | 974°/s | 601°/s | 572°/s | 584°/s | 60°/s | 658°/s | 372°/s | 355°/s | 349°/s | 199°/s | — | — | — | — | — | — | 360°/s | 360°/s |
| 11N·m | 10.5N·m | 12.12N·m | 8.81N·m | 13.1N·m | 8.8N·m | 24.6N·m | 24.6N·m | 24.6N·m | 38.8N·m | 43.83N·m | 245N·m | 1200N·m | 29.4N·m | 64.68N·m | — | — | — | — | 10.96N·m | 30.4N·m |
| 11N·m | 10.5N·m | 12.12N·m | 8.81N·m | 13.1N·m | 8.8N·m | 24.6N·m | 24.6N·m | 24.6N·m | 38.8N·m | 43.83N·m | 245N·m | 1200N·m | — | — | — | — | — | — | 10.96N·m | 19.6N·m |
| 5.3N·m | 2.94N·m | 2.94N·m | 3.14N·m | 5.9N·m | 3.14N·m | 9.8N·m | 9.8N·m | 9.8N·m | 29.4N·m | 19.6N·m | 147N·m | 650N·m | — | — | — | — | — | — | 4.9N·m | 9.8N·m |
| 0.47kg·m² | 0.38kg·m² | 0.26kg·m² | 0.2kg·m² | 0.3kg·m² | 0.2kg·m² | 0.63kg·m² | 0.63kg·m² | 0.63kg·m² | 3kg·m² | 1kg·m² | 12.5kg·m² | 84kg·m² | 0.6kg·m² | 1.45kg·m² | 23kg·m² | 45kg·m² | 41.6kg·m² | 340kg·m² | 0.25kg·m² | 0.97kg·m² |
| 0.47kg·m² | 0.38kg·m² | 0.26kg·m² | 0.2kg·m² | 0.3kg·m² | 0.2kg·m² | 0.63kg·m² | 0.63kg·m² | 0.63kg·m² | 3kg·m² | 1kg·m² | 12.5kg·m² | 84kg·m² | — | — | — | — | — | — | 0.25kg·m² | 0.4kg·m² |
| 0.2kg·m² | 0.03kg·m² | 0.015kg·m² | 0.03kg·m² | 0.06kg·m² | 0.03kg·m² | 0.1kg·m² | 0.1kg·m² | 0.1kg·m² | 2.2kg·m² | 0.2kg·m² | 4.5kg·m² | 55kg·m² | — | — | — | — | — | — | 0.05kg·m² | 0.1kg·m² |
| 39kg | 150kg | 150kg | 230kg | 170kg | 225kg | 220kg | 275kg | 275kg | 270kg | 270kg | 580kg | 1200kg | 160kg | 205kg | 1400kg | 1400kg | 1400kg | 2550kg | 400kg | 370kg |
| IP65 | IP30 | IP30 | IP30 | IP30 | IP30 | IP30 | IP65 | IP65 | IP65, ExdⅡBT4Gb | IP65, ExdⅡBT4Gb | IP30 | IP65 | IP30/IP65 | IP30 | IP30 | IP30 | IP30 | IP30 | IP65, ExdⅡBT4Gb | IP65, ExdⅡBT4Gb |
| 1.4kVA | 3.2kVA | 2.6kVA | 3.4kVA | 2.9kVA | 3.2kVA | 3.2kVA | 4.2kVA | 3.7kVA | 3.6kVA | 3.7kVA | 14.5kVA | 30.2kVA | 2.5kVA | 2.9kVA | 17.4kVA | 17.4kVA | 19.2kVA | 39.6kVA | 4.4kVA | 4.4kVA |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | Size | 1100600750mm |
| Payload | 500kg | Weight | 580kg |
| Fixture Radius | φ500mm | Fixture Height | 750mm |
| Max Speed (J1) | 108°/s | Allowable Torque (J1) | 1065N·m |
| Max Speed (J2) | 56.7°/s | Allowable Torque (J2) | 680N·m |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | Allowable Torque | 969 N·m |
| Payload | 500kg | Fixture Radius | φ250 |
| Rated Speed | 160°/s | Size | 340310445mm |
| Motion Range | ±360° | Weight | 71kg |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | Size | 17509501300mm |
| Payload | 500kg | Weight | 1150kg |
| Fixture Radius | φ800mm | Fixture Height | 750mm |
| Max Speed (J1) | 44.5°/s | Allowable Torque (J1) | 1365N·m |
| Max Speed (J2) | 118°/s | Allowable Torque (J2) | 680N·m |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | Allowable Torque | 969 N·m |
| Payload | 500kg | Fixture Length | 1200 – 3000mm |
| Rated Speed | 118°/s | Size | 29007001200mm |
| Motion Range | ±360° | Weight | 680kg |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | Allowable Torque | 1490 N·m |
| Payload | 500 – 2000kg | Max Radius | J1: φ1900mm J2/J3: φ650mm |
| Size | 400015001900mm | Limit Range | J1: ±180° J2/J3: ±360° |
| Fixture Length | 1200 – 3000mm | Max Speed | J1: 57°/s J2/J3: 118°/s |
| Payload Height | 850mm | – | – |
| Weight | 2500kg | – | – |
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Repeat Positioning Accuracy | ±0.1mm | Allowable Torque | 1490N·m |
| Payload | 500 – 2000kg | Max Radius | J1: φ900mm J2/J3: φ650mm |
| Size | 380018001900mm | Limit Range | J1: ±180° J2/J3: ±360° |
| Fixture Length | 1200 – 3000mm | Max Speed | J1: 57°/s J2/J3: 118°/s |
| Payload Height | 850mm | – | – |
| Weight | 3000kg | – | – |
| Welding Function | Welder Configuration | Welder Brand | Torch Configuration | Remarks |
|---|---|---|---|---|
| 350A Carbon Steel Power | NBC-350RL | Aotai | Rihao Air-Cooled | |
| Ehave2 CM350R | Megmeet | Cannot be water-cooled | ||
| Full Function | Pulse MIG-350RP | Aotai | Rihao Air-Cooled | Water-cooled price: 23600 |
| MAG-350RL | Aotai | Rihao Air-Cooled | Can be water-cooled | |
| 350 Low Spatter, Pulse Series | MAG-350Pro | Aotai | Rihao Air-Cooled | Can be water-cooled |
| DEX2 350LDR | Megmeet | Rihao Air-Cooled | Includes high-speed welding kit | |
| DEX2 350MDR | Megmeet | Rihao Air-Cooled | ||
| 500A | NBC-500R | Aotai | Rihao Air-Cooled | Air-cooled |
| NBC-500R | Aotai | Rihao Water-Cooled | Water-cooled | |
| MIG-500RP Super Plus | Aotai | Rihao Water-Cooled | No air-cooled option | |
| NBC-500RP Plus | Aotai | Rihao Air-Cooled | Water-cooled price: 23500 | |
| MIG-500RP Plus | Aotai | Rihao Water-Cooled | No air-cooled option | |
| Ehave2 CM500R | Megmeet | Rihao Air-Cooled | Cannot be water-cooled | |
| DEX2 500MPR | Megmeet | Rihao Air-Cooled | Can be water-cooled | |
| Artsen Pro500PR | Megmeet | Rihao Water-Cooled | Can be air-cooled | |
| TIG Welding | WSME-315R | Aotai | Rihao Water-Cooled | (Self-fusion) |
| WSM-400R | Aotai | Rihao Water-Cooled | (Wire feed) | |
| (Self-fusion) |
Material:
Carbon steel (stainless steel, galvanized sheet)
Welding method:
1. Ultra-low spatter
2. Fast spot welding
3. Ordinary MAG
Materials:
Carbon steel, stainless steel, copper alloy
Welding method:
1. Single pulse
2. Fast pulse (short arc pulse)
Material:
Aluminum alloy
Welding method:
1. Single pulse
2. Double pulse
3. Fast pulse
Material:
Aluminum alloy
Welding method:
1. Single pulse
2. Double pulse
3. Super double pulse
MEGMEET
Ehave2 CM350R
Ehave2 CM500R
DEX2 350LDR
DEX2 350MDR
DEX2 500MPR
| Manual Models | Dex2 500MD | Dex2 350MD | Dex2 500MP | Dex2 350MP | Dex2 500MQ | Dex2 350MQ |
|---|---|---|---|---|---|---|
| Robot Models* | – | Dex2 350MD R | – | Dex2 350MP R | – | Dex2 350MQ R |
| Process | Standard Configuration (●) / Optional Configuration (○) | |||||
| Software Low Spatter | ● | ● | ● | ● | ● | ● |
| Direct Current | ● | ● | ● | ● | ● | ● |
| Standard Pulse | – | – | ● | ● | ● | ● |
| Critical Pulse | – | – | ● | ● | ● | ● |
| Flux – Cored Carbon Steel / Direct Current | ● | ● | ● | ● | ● | ● |
| Carbon Steel | ● | ● | ● | ● | ● | ● |
| Stainless Steel | ● | ● | ● | ● | ● | ● |
| Aluminum Alloy | – | – | – | – | ● | ● |
Robot supporting technology 1: high-voltage positioning technology
Positioning function:
More accurate and sensitive positioning
Resistant to oil and rust on the workpiece surface
Quick positioning
Positioning voltage:
Aotai, low voltage 54V, high voltage 140V
Megmeet, low voltage 8V, high voltage 80-400V
Robot supporting technology 2: arc tracking
Through swing welding, the robot finds the center of the weld according to the change of welding current. The welding machine uploads the current signal to the robot through the digital interface to achieve tracking adjustment. Current detection cycle: 0.02s
Robot supporting technology 3: arc swing
The purpose of the swing is to control the flow of molten metal and obtain the necessary weld width to obtain better weld formation.
Robot supporting technology 4: laser tracking
The laser tracking process package uses a laser tracking sensor to send back the coordinates of the weld to the robot controller in real time to guide the robot to track the weld when there is deviation in the left and right directions and the up and down directions.
Robot supporting technology 5: multi-layer and multi-channel
The advantage of multi-layer welding is that it can weld thick-walled structures. Compared with single-layer welding under the same circumstances, it can also reduce heat input, deformation, and the probability of defects.
Robot supporting technology 6: Overlap and re-arc
During the welding process, if welding is interrupted by some factors, when the interruption program is executed again, the welding gun retreats a distance and restarts the arc before the pause position to overlap with the previous weld bead to achieve weld transition. The overlap condition is used to call the overlap parameter after the overlap function is turned on.
| Carbon Steel Welding | Details |
|---|---|
| 0.4 – 0.7mm Ultra – thin Plates (Carbon Steel, Galvanized Steel) | Robot + Aotai NBC350RL + Ultra – thin Plate Program. Digital communication, highest qualification rate in vertical welding position. |
| 0.8 – 3mm Carbon Steel (Carbon Steel, Galvanized Steel) | |
| Robot + Aotai NBC350R: DC ordinary welding machine | |
| Robot + Aotai NBC350RL: Software low – spatter welding, continuous spot welding process package, price advantage | |
| Robot + Aotai MAG350RL: Hardware low – spatter welding | |
| Robot + Megmeet EThave2 350R: DC ordinary welding machine, analog communication | |
| Robot + Megmeet DEX2 350MDR: Software low – spatter welding | |
| Robot + Megmeet DEX2 350LDR: Hardware low – spatter welding, including high – speed spot welding process package | |
| 3 – 6mm Carbon Steel | |
| Robot + Aotai NBC500R Air – cooled: DC ordinary welding machine | |
| Robot + Megmeet EThave2 CM500 Air – cooled: Not suitable for long – seam welding, water – cooling recommended for long seams | |
| Robot + Aotai NBC500RP Air – cooled: Pulse welding, deeper penetration, beautiful weld bead, less spatter, water – cooling recommended for long seams | |
| Robot + Megmeet DEX2 500MPR Air – cooled: Pulse welding, deeper penetration, beautiful weld bead, less spatter, water – cooling recommended for long seams | |
| 6mm Thickness and above, Long Seams | |
| Robot + Aotai NBC500R Water – cooled: DC ordinary welding machine | |
| Robot + Megmeet EThave CM500 Water – cooled: DC ordinary welding machine | |
| Robot + Megmeet DEX2 500MPR Water – cooled: Pulse welding, deeper penetration, beautiful weld bead, less spatter | |
| Robot + Aotai NBC500RP Water – cooled: Pulse welding, deeper penetration, beautiful weld bead, less spatter | |
| Robot + Megmeet Artsen Pro500PR Water – cooled: Short – arc pulse | |
| 15mm and above, Long Seams | Robot + Aotai MIG – 630RPH Water – cooled: Pulse welding, large penetration |
| Welding Type | Equipment Combination | Welding Method |
|---|---|---|
| Stainless Steel Welding | Robot + Aotai MAG350RL | DC Welding |
| Robot + Aotai NBC500RP | Pulse Welding | |
| Robot + Megmeet DEX2 350LDR | DC Welding | |
| Robot + Megmeet DEX2 500MPR | Pulse Welding | |
| Robot + Megmeet Artsen Pro500PR | Short – arc Pulse | |
| Aluminum Alloy Welding | Robot + Aotai MIG – 500RP Plus Water – cooled | Double Pulse |
| Robot + Aotai MIG – 500RP Super PLUS Water – cooled | Super Pulse, Fish – scale Pattern Aluminum Welding | |
| TIG Welding Configuration – Carbon Steel & Stainless Steel | QJR4 – 1A Robot + Aotai WSM400R Water – cooled | DC Welding |
| TIG Welding Configuration – Aluminum Alloy | QJR4 – 1A Robot + Aotai WSME315R Water – cooled | AC and DC Welding |
In the automotive parts, fitness equipment, electric vehicles, leisure furniture and other industries, the thickness of the plate is mainly below 3mm.
The characteristics of this industry: large production capacity and high production efficiency requirements.
The difficulties of thin plate welding: thin plate, large gap between the assembly, easy deformation during welding, etc.
Suitable for welding 0.7-3mm carbon steel, stainless steel, galvanized sheet and other materials
1. The amount of spatter is reduced by 80%, reducing the post-weld grinding process;
2. Heat input is reduced by 20%, reducing welding deformation.
80% reduction in splash volume Reduce heat input by 20%
As the manufacturing technology of large structural parts gradually matures, thick plates and very thick plates are widely used in the production of industries such as shipbuilding, engineering machinery, building bridges and pressure vessels, and the requirements for welding quality are getting higher and higher.
Welding difficulties:
· The traditional gas shielded welding process has large spatter and poor weld formation;
· The workpiece surface is rusty and oily, and the robot is difficult to locate;
· Fewer welding defects, higher penetration depth and deposition efficiency requirements.
Aotai NBC-500RPPlus has single pulse, fast pulse and deep penetration pulse welding modes. It can weld carbon steel, stainless steel, copper and its alloys and other non-ferrous metals. Main application industries: engineering machinery, steel structure, coal mining machinery, military industry, etc.
Aotai MIG-500RP Super PLUS has three welding modes: single pulse, double pulse and super double pulse. It can weld non-ferrous metals such as carbon steel, stainless steel, aluminum and its alloys, copper and its alloys. Super double pulse is mainly used for welding aluminum silicon (4 series) welding wire materials, suitable for welding workpieces with a thickness of 1.2-3.5mm. The fish scale pattern is close to tungsten inert gas arc welding, and the efficiency is higher than argon arc welding.
Main application industries: bicycles, scooters, leisure furniture, new energy vehicles, etc.
Configuration selection
Robot model, installation status
Welding system requirements, such as spatter, pulse, temporary load rate, etc.
Upper computer communication requirements
All cable length and nature requirements
External auxiliary equipment, position change, gun cleaning, etc.
Process function selection
What kind of positioning function
Whether to track and how to track
·Multi-layer and multi-pass process
Train carriage loading rack workstation:
1.Welding system: Megmeet Arsten Pro
500HP
2.Process function: high voltage starting point positioning, arc tracking
TeraTon is an industrial robot supplier providing automation solutions and support to our customers. Our products are used in industrial automation such as welding, painting, handling, palletizing, bending and polishing. And after years of development, our core technology has been widely used in different industries like Automotive, Metal Industry, Food & Beverage, Medical & Pharmaceutical and more.
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