Production adaptive
Digitizing
Cutting-edge technology is used in smart welding, which improves quality, accuracy, and efficiency by fusing old-fashioned techniques with cutting-edge tools. By combining sensors, automation, real-time monitoring, and data analytics, this creative method enhances control and supervision and enables in-the-moment modifications and improvements.
Through continuous data collection, sensors and monitoring systems in smart welding allow automated systems to precisely adjust for peak performance. This synergy reduces human error, increases consistency, and elevates weld quality.
The system uses an offline programming method driven by a model and expert library, enabling automatic generation of positioning paths without the need for manual teaching. Through our independently developed welding expert software, it supports advanced functions such as multi-layer and multi-pass welding, continuous welding, fillet welding, automatic positioning, weld tracking, breakpoint recovery, and collision detection. The system is designed to flexibly accommodate workpiece deformation and adapt to complex and variable application environments, making it highly effective for processing small batches of non-standard parts.
1. Intelligent trajectory planning based on drawing import
2. Line scanning post-welding based on graphic modeling comparison
1 | Robot body | QJR6-1400H intelligent welding version, QJR6-2000H intelligent welding version | Include |
2 | Welding machine and wire feeding system | Aotai NBC500RP Plus, Megmeet Dex2 500MPR |
Include |
3 | Water cooled welding gun | Daily consumption ARH11501W, standard length 294.7, +100L, +200L, +300L |
Include |
4 | Intelligent welding system | Laser, industrial computer and other control systems |
Include |
5 | External axis control | 3+2 expansion axis |
|
6 |
Gun clearance station | Three-in-one, (gun cleaning, cutting, oiling) | Optional |
7 | Operation desk/control cabinet | Including mouse, keyboard, monitor, installation of industrial computer and switch | No |
8 | Ground rails and slides L-shaped inverted beam | Formal 500kg load floor rail, upside down 2T floor rail. The sliding table carries the robot, control cabinet, welding machine, and vat of welding wire. | No |
9 | Tire frame/ platform | Workpiece support | No |
For commonly used structural software, built-in parametric model function
Complex structures still require 3D models
In graphics processing, the column and corbels models of the three- dimensional drawing cannot be separated. When imported into the offline software, you can only keep the corbels and delete the columns.
Model development
Stability
Welding software development
Platformization
Visual guidance
Industry customization
Production adaptive
Digitizing
TeraTon is an industrial robot supplier providing automation solutions and support to our customers. Our products are used in industrial automation such as welding, painting, handling, palletizing, bending and polishing. And after years of development, our core technology has been widely used in different industries like Automotive, Metal Industry, Food & Beverage, Medical & Pharmaceutical and more.
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